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| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Documentation and post-work verification |
| Design, Materials, and Fabrication Rules | 22% | - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations |
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Records review and baseline data collection - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Inspection methods and technique selection |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules |
1. Discuss the role of API-510 in disaster recovery planning for facilities with pressure vessels.
2. Discuss the importance of lifecycle management of pressure vessels under API-510 and strategies for effective implementation.
3. The internal inspection interval must be reviewed whenever changes occur that could affect the degradation of the vessel.
In which of the following situations does a review of the internal interval need not be conducted?
A) fluid composition changes
B) operating temperature increases
C) operating pressure increases
D) operating pressure decreases
4. Under which of the following condition(s) should you require the removal of safety relief device(s)?
A) If a pressure test is being conducted in which the test pressure will exceed the set pressure of the safety relief valve with the lowest setting
B) Blowback had been detected and the manufacturers recommend removal
C) The safety relief device was opening on a irregular, unexplainable basis
D) Surface corrosion on the body of the relief device
5. In API-510, which is not considered a standard practice for extending the life of a pressure vessel?
A) Increasing the operating temperature to reduce viscosity
B) Regular cleaning and maintenance
C) Application of a corrosion inhibitor
D) Periodic recoating of internal surfaces
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: Only visible for members | Question # 3 Answer: D | Question # 4 Answer: A | Question # 5 Answer: A |
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